五軸加工、マシニング加工、旋盤加工

For machining centers comprising 3 stride axes, the X, Y, and Z-axis, the manufacturing approach is limited to the work’s surface due to machine structure. For this reason, when carrying out complex manufacturing, which contains a multitude of angle information, it becomes necessary to first create a jig tool to lean the work, and clamp and unclamp the work multiple times during the manufacturing process. In comparison to 5-axis machining centers, these machining center have weaknesses, including the fact that they “do not maintain precision angle calculations,” “require program alterations,” and “require an index jig.” In contrast, the 5-axis machining center, comprising 5-axes, can approach from any angle.? As such,? one can manufacture products without clamping multiple manufacturing surfaces using one-chuck, and thus reducing the amount of precision variation of each product.? Furthermore, the fact that this machining center can manufacture multiple surfaces with the minimal amount of jig tools contributes greatly to consolidation of work amount and production cost reduction.

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In the field of job shop production, where various material properties and shapes must be agilely dealt with, over a 1,000 varieties of edged tools are necessary. This greatly affects tool management system set up time. Our company has pre-stocked and assigned each of about 500 tools, set up according to material property, utility, and machine, with a management number. We have created a system whereby the operator can start production directly upon picking out the most pertinent tool and equipping the machine. We aim for no manufacturing errors, always preparing to be able to cope agilely with “job shop production,” and “individual prototype manufacturing.” We look forward to doing business with you.

OKK VM5Ⅲ

Okuma MB46-VAE

The strong point of Tsukii Seimitsu’s CNC lathe

Our company’s CNC lathe type combined machine can be utilized for turning manufacturing at the same time as milling, and highly precise angle cutting drilling can be manufactured with one chucking, without unfastening the work. For this reason, complex work can be manufactured in a small amount of time.?

Furthermore, automated manufacturing of multiple work is possible with one program, which contributes to a greater cost reduction the more the number of work. For anyone having problems with milling manufacturing needing high precision angles calculation, please consult with Tsukii Seimitsu.

Mori Seiki Co., Ltd.　SL150Y

? Chuck 6in
? Work Size Diameter φ1～φ200
? Work Size length L300
? Comes with milling functions
? Comes with Y-axis functions

CAD CAM is a computer software that can provide direct manufacturing directions (CAM) from the drafted (CAD) data. Using this software lead to many advantages, which include:

? Creation of a program for even complex forms in a short time;
? Prior creation of programs can be stocked;
? Manufacturing know-how can be recorded in a database;
? Data can be created without concerning the control unit; and
? Accidents can be prevented through prior simulations of the machines movements.

Based on the motto “all manufacturing starts with a general-purpose machine,” our company starts new employee’s education using general-purpose machines because it allow them to learn about the sensation of cutting metal at an early stage in their education. At this stage, they learn about the methods for polishing, cutting using edged tools suiting a variety of different materials, creating precision and measuring methods.

Makino Milling Machine Co., Ltd. KGJP2

? Table size 1000 x 350
? Includes a digital scale feature

Eguro　EB-10

? Chuck Colette
? Work size diameter φ1～φ25
? Work size length L150

Hexagon Metrology Group DiscoveryⅡ

? Table size 550x650

This is Hexagon Metrology group’s Sheffield-manufactured CNC 3D measuring machine. This machine takes precise measurements by the products directly with its stylus. The control unite is a PC-DMIS. Because this machine has a direct 3DCAD measurement function, which can directly indicate measurement points from 3D CAD, there is no need for a complex program. For this reason, it can provide precise measurements in a short amount of time. Furthermore, because it is CNC controlled, one only has to recall the program to automatically measure repeat products.

CHIENWEI　PJG-400DV

? Table size 400x200

This measuring machine does not make contact with products, but instead uses a CCD camera to display and magnify the form of the product on a monitor allowing for precision measurements. It is suitable for measuring small forms without the need for a stylus, and forms that have board thickness which are not measurable with contact-type measuring machines.