
5-axis 3D form manufacturing
This machining center allows one to produce a high precision finished surface because it allows for manufacturing with short edged tools of length of protruding quantity when manufacturing standing wall like forms where edged tools cannot reach from the surface.
DMG DMU50
? Table Size φ630×500? Travel 00×450×400
? Maximum manufacturing scope 450×350×250
? Main spindle’s highest number of revolutions 10000
The DMU50 is a 5-axis control vertical machining center developed by the company DMG in Germany, the advanced nation for 5-axis, and is a simply constructed machine with 3 axis, X, Y, Z on the spindle side and two axis B, C, on the side of the table. For this reason, it is called an entry-level 5-axis machine. Despite the fact that this relatively compact machine requires an installation area of 4m^2, the table size is φ630×500mm, and travel 500×450×400, it guarantees a large scope of manufacturing unthinkable in a machine this size. This machine’s base comprises a polymer concrete base ? an extremely good hard surface, which reduces thermo-deformations. The control unite is the German Heidenhain manufactured iTNC530. It utilizes instruction codes known as Heidenhain language, completely different from the thought process of G language.? This control unit has a very easy to use slope and revolutions data creation and editing function.
In the field of job shop production, where various material properties and shapes must be agilely dealt with, over a 1,000 varieties of edged tools are necessary. This greatly affects tool management system set up time. Our company has pre-stocked and assigned each of about 500 tools, set up according to material property, utility, and machine, with a management number. We have created a system whereby the operator can start production directly upon picking out the most pertinent tool and equipping the machine. We aim for no manufacturing errors, always preparing to be able to cope agilely with “job shop production,” and “individual prototype manufacturing.” We look forward to doing business with you.
OKK VM5Ⅲ
? Table Size 1050 x 560
? Travel 1020x510x510
? Maximum manufacturing scope 1010x500x360
? Main spindle’s highest number of revolutions 8000


Okuma MB46-VAE
? Travel 762x 460 x 460
? Maximum manufacturing scope 752×450×310
? Main spindle’s highest number of revolutions 15000
This machine is especially useful for high speed/high precision manufacturing of copper alloy, titanium alloy, and aluminum alloy. This features a gate construction that is best for dealing with the thermal displacement accompanying temperature change and is a stable machine when it comes to precision and rigidity.? Furthermore, it is equipped with a number of operations including an automatic fire extinguisher for manufacturing titanium alloy and a center through coolant control and used for high speed high precision manufacturing.? ?

The strong point of Tsukii Seimitsu’s CNC lathe
Our company’s CNC lathe type combined machine can be utilized for turning manufacturing at the same time as milling, and highly precise angle cutting drilling can be manufactured with one chucking, without unfastening the work. For this reason, complex work can be manufactured in a small amount of time.?
Furthermore, automated manufacturing of multiple work is possible with one program, which contributes to a greater cost reduction the more the number of work. For anyone having problems with milling manufacturing needing high precision angles calculation, please consult with Tsukii Seimitsu.
Mori Seiki Co., Ltd. SL150Y
? Chuck 6in? Work Size Diameter φ1~φ200
? Work Size length L300
? Comes with milling functions
? Comes with Y-axis functions


CAD CAM is a computer software that can provide direct manufacturing directions (CAM) from the drafted (CAD) data. Using this software lead to many advantages, which include:
? Creation of a program for even complex forms in a short time;
? Prior creation of programs can be stocked;
? Manufacturing know-how can be recorded in a database;
? Data can be created without concerning the control unit; and
? Accidents can be prevented through prior simulations of the machines movements.

Increasing program creating speed is the key to improving manufacturing efficiency in order to stably carry out job shop production, which comprises the majority of our business’s program creation time. For this reason, our company uses several types of CADCAM, each with unique characteristics, aiming to reduce creation time.

2D CAD CAM
Even now when 3D CADCAM has become mainstream, the simple program creation possible with 2D CADCAM is the ideal software for the creation of programs for 2D forms. Using this software, we create the program for machining centers/composite lathes.
CAMTUS Tamago WIN
This allows for the creation of a program in a short amount of time, because it allows for the simplification of input items, when manufacturing 2d forms such as pockets, contours, or wholes. However, because programming for complex forms requires that each manufacturing point be identified, input becomes difficult and results in a longer time required for data creation. Furthermore, because changes in number of revolutions, feed speed, cutting depth depending on materials and machine tools can be stored as know-how in the database, this reduces the wide variations in caliber of each operator.
3D CAD CAM
The 3D CAD CAM is a software that has, in addition to the functions of the 2D CAD CAM, the ability to create manufacturing directions for free-form surface forms. The 3d CADCAM, with the majority of information contained within the CAD, makes it possible to manufacture complex forms by recognizing the form and automatically changing it into manufacturing data while avoiding interference. However, in contrast to the 2d CAD CAM, this software takes time to create programs for even simple forms due to the greater amount of input data required. Our company uses 3D CAD CAM for program creation for 5-axis manufacturing and complex 3D forms.
OPENMIND hyper MILL
This is a German 3D CAD CAM developed with 5-axis manufacturing as its target. Joining together feature recognition functions and macro functions, this allows for the creation of 5-axis programs that have the same feel as 3-axis programs. Furthermore, because the software has a high compatibility with heidenhain control units, the time required for program creation and editing is greatly reduced and more complex manufacturing becomes possible.
The feature recognition function automatically perceives spatially vector orientation and location information for elements of 3d forms, such as planes, curved surfaces forms, pocked forms, and holes on multifaceted forms. This enables operators to cut angles without having to create imagined surfaces inside unseen spaces.
The macro function simplifies work by compiling manufacturing instruction commands into sets in advance. There are many sets of commands that one might want to indicate together, for example, “rough manufacturing → pre-finishing manufacturing → finishing manufacturing” or “Center → hole punching → beveling → tap manufacturing.” Classifying these commands together into categories and into patterns decreases program creation time drastically and makes it possible to manufacture single items using the 5-axis machining center.
UNISYS CADmeister
CADmeister is a hybrid 3D CAD that allows you to model freely without feeling a difference between wireframe, surface or solid. Furthermore, when form change accompanies design change, this program allows you to edit only portions without destroying the entire form, making it possible to decrease prototype modeling time significantly. We use this for 3D modeling, mechanical design, and assembly.
Based on the motto “all manufacturing starts with a general-purpose machine,” our company starts new employee’s education using general-purpose machines because it allow them to learn about the sensation of cutting metal at an early stage in their education. At this stage, they learn about the methods for polishing, cutting using edged tools suiting a variety of different materials, creating precision and measuring methods.
Makino Milling Machine Co., Ltd. KGJP2
? Table size 1000 x 350? Includes a digital scale feature
Eguro EB-10
? Chuck Colette? Work size diameter φ1~φ25
? Work size length L150


WASINO MACHINE Co.,Ltd LR-55A
? Chuck 7 in? Work size diameter φ1~φ220
? Work size length L300
Takisawa machine tools Co., Ltd. TAL-600
? Chuck 10 in? Work size diameter φ20~φ350
? Work size length L300
Hexagon Metrology Group DiscoveryⅡ
? Table size 550x650
This is Hexagon Metrology group’s Sheffield-manufactured CNC 3D measuring machine. This machine takes precise measurements by the products directly with its stylus. The control unite is a PC-DMIS. Because this machine has a direct 3DCAD measurement function, which can directly indicate measurement points from 3D CAD, there is no need for a complex program. For this reason, it can provide precise measurements in a short amount of time. Furthermore, because it is CNC controlled, one only has to recall the program to automatically measure repeat products.


CHIENWEI PJG-400DV
? Table size 400x200This measuring machine does not make contact with products, but instead uses a CCD camera to display and magnify the form of the product on a monitor allowing for precision measurements. It is suitable for measuring small forms without the need for a stylus, and forms that have board thickness which are not measurable with contact-type measuring machines.

Name |
Manufacturer |
Specifications |
Table Size |
Machine numbers |
5-axis machining center |
DMG |
DMU50 |
φ630×500 |
1 |
Machining center |
Okuma |
MB46-VAE |
1000×460 |
2 |
Machining center |
OKK |
VM5Ⅲ |
1050×560 |
1 |
CNC complex lathe |
Mori Seiki Co., Ltd. |
SL-150Y |
φ200×L300 |
1 |
Universal Lathe |
Takisawa machine tools Co., Ltd. |
TAL-600 |
φ350×L300 |
1 |
Universal Lathe |
WASINO MACHINE Co.,Ltd |
LR-55A |
φ220×L300 |
1 |
Bench lathe |
EGURO.LTD |
EB-10 |
φ25×L150 |
1 |
Universal milling machine |
Makino Milling Machine Co., Ltd |
KGJP2 |
1000×350 |
1 |
2D CADCAM |
CAMTUS |
tamagoWIN |
3 |
|
3D CAD |
UNISYS |
CADmeister |
1 |
|
3D CADCAM |
OPENMIND |
hyper MILL |
1 |
|
3D CADCAM |
Kodama Corporation, Ltd. |
TOPsolid TOPcam |
|
1 |
3D CMM |
HEXAGON |
DiscoveryⅡ |
550×650 |
1 |
2D CMM |
CHIENWEI |
PJG-400DV |
400×200 |
1 |